Micro-module Fiber Optic Cable with Gel

Description: Filling Gel、Color Coating Fiber、Cable Sub-unit、Strength Member、Ripcord、PE Tape、Jacket.Fiber: SM: G652D、G655、G657 Or other single-mode optical fibers.Strength Member: Aramid yarn or other

Product Details

Structure&Capability

Structure

Description

Filling Gel、Color Coating Fiber、Cable Sub-unit、Strength Member、Ripcord、PE Tape、Jacket.

Fiber

SM: G652D、G655、G657 Or other single-mode optical fibers.
MM: A1a、A1b Or other multi-mode fibers.

Strength Member

Aramid yarn or other high strength yarn.

Jacket

Materials: low smoke halogen-free flame retardant polyolefin (LSZH) or other materials
Color: Color as specified by standard or other color.

Features

Application

The dielectric cables for ducts are used for FTTH and long haul networks.
These cables are dedicated toinstallation by pulling or by air/water floating inside standard ducts. 
For aerial installations, a range of 60m can be reached under standard conditions.
Modules and fibers managements (even derivation and mid span access) as well as fiber splicing.

Characteristic

Good mechanical and environmental performance.
Flame retardant (or non-flame retarding)characteristic meets the requirements of relevant standards.
Mechanical and physical properties of jacket meet the requirements of relevant standards.
Soft, flexible, easy to lay and splice, and with big capacity data transmission.

Temperature

-20℃~+60℃

Parameter

Fiber Count

Cable Dimension(mm)

Cable weight
(kg)

Tensile(N)

Crush(N/10cm)

Bending radius(mm)

Long Term

Short Term

Long Term

Short Term

Static

Dynamic

12

3.5

13.0

100

200

300

1000

10D

20D

24

8.0

54.5

200

400

300

1000

10D

20D

48

8.0

57.5

200

400

300

1000

10D

20D


Options

Cable Dimension: The nominal cable dimension,or other customized dimension:

Delivery Length: 1.0km or 2.0km, or other customized length;

Other requirements: other customized special request.


Sheath Marking

The outer sheath is marked in 1 meter intervals as follows: According to Customer's Requirements


4 Fiber cable Characteristic

4.1 Fiber glass characteristic

The geometric, optical and mechanical properties of the fiber in the cable are shown in the following table.


Table 1 Fiber Parameters

Character

Items

Unit

Specification

Optic Character

Attenuation

1310nm
1383nm
1550nm
1625nm

dB/km

≤0.34

≤0.34

≤0.20

≤0.24

Relative wavelength attenuation change @1310nm
@ 1550nm

1285~1330nm
1525~1575nm

dB/km

≤0.03
≤0.02

Dispersion wavelength range

1285~1340nm
1550nm
1625nm

PS/(nm.km)

-3.0~3.0
≤18
≤22

Zero dispersion wavelength


nm

1302~1322

Zero dispersion slope
Zero dispersion slope typical values


PS/(n㎡.km)

≤0.092
0.086

Polarization mode dispersion coefficient PMD
Single fiber maximum
Fiber optic link value(M=20,Q=0.01%) 
Typical values



PS/1

PS/1

PS/1


≤0.1
≤0.06
0.04

Cable Cutoff Wavelengthimage007cc


nm

≤1260

Mode Field Diameter

1310nm
1550nm

um

(8.6~8.8)±0.4

9.8±0.5

Effective group refractive index

1310nm
1550nm


1.466

1.467

Attenuation discontinuity

1310nm
1550nm

dB

≤0.02

≤0.02

Geometric features

Cladding diameter

um

125.0±0.7

Cladding Non-Circularity

%

≤0.8

Coating Diameter

um

245±7

Core-Cladding Concentricity Error

um

≤10.0

Coating Non-Circularity

%

≤6.0

Cladding-Coating Concentricity Error

um

≤0.5

Warp degrees(radus)

m

≥4

Environmental features

Item

Additional attenuation


1310nm

1550nm

1625nm

Temperature cycle

-60℃~+85℃

dB/km

≤0.03

≤0.03

≤0.03

Temperature and humidity cycle

-10℃~85℃, 98% relative humidity

dB/km

≤0.03

≤0.03

≤0.03

Flooding

23℃,30days

dB/km

≤0.03

≤0.03

≤0.03

Hot and humid

85℃ 85℃relative humidity 30 days

dB/km

≤0.03

≤0.03

≤0.03

Dry heat aging

85℃

dB/km

≤0.03

≤0.03

≤0.03

Mechanical preformance

Screen tension


GPa


Macro bending additional damping

10 cycleФ15mm

dB

1550nm≤0.03
1625nm≤0.1

1cycle Ф10mm

dB

1550nm≤0.1
1625nm≤0.2

1cycle Ф7.5mm

dB

1550nm≤0.5
1625nm≤1.0

Coating stripping force

Typical average

N

1.3≤F≤8.9

Peak

1≤F≤5

Dynamic fatigue parameters (Nd, Typical values)


≥20

Dynamic tensile strength

Weibull Probability 50%

GPa

≥3.8

Weibull Probability 15%

GPa

≥3.14


4.2 Optical Fiber Cable Characteristic

4.2.1 Fiber cable Mechanical Test

See the table below the minimum allowed cable tensile force and flattening


Table 2 Fiber Cable Mechanical Test

Mechanical type

Tension (N)

Crush (N/100mm)

Recommended use

Short

2800

1000

Span 100~120m

2200

1000

Span 60~80m

960

1000

Ducts、FTTH

Long

960

300

Span 100~120m

750

300

Span 60~80m

320

300

Ducts、FTTH


4.2.1.1 Tensile

The test method is IEC60794-1-2 method E1, the chuck diameter is about 30 times the cable diameter, the test length is larger than 50m, the tensile rate is 100mm/min, and the 5min is continued under the specified transient tensile force. Qualification criteria: under long-term allowable tensile force, the fiber has no obvious additional attenuation and strain less than 0.2%; strain is not greater than 0.6% under transient tension, no obvious residual additional attenuation, and no visible cracking of sheath.

4.2.1.2 Crush

The test method is IEC60794-1-2 E3, 1min is applied under flat pressure for a short time, and the number of flattening is at least 3 times (the flattening points are at least 500mm away from each point). Qualification criteria: there is no obvious additional attenuation in the optical fiber under the long squash, and the fiber does not break under the transient flattening, and the sheath does not see visible cracking。

4.2.1.3 Impact

The test method is IEC60794-1-2 method E4; the force is applied in the flat direction, the middle block is the cylinder with radius R12.5mm, the hammer weight is 1N, the hammer drop height is 1m, and the impact times are at least 3 times (the impact points are at least 500mm away from each point). Qualification criteria: the fiber is not broken, and the sheath does not see visible cracking.

4.2.1.4 Repeated Bending

The test method is the IEC60794-1-2 method E6; the axis diameter is 20 times the cable diameter; the load is 40N; the L value is 500mm; the bending times is 100 times. Qualification criteria: no apparent residual attenuation in optical fiber and no visible visible crack in the sheath。

4.2.1.5 Torsion

The test method is IEC60794-1-2 method E7, the axial tension is 20N, the torsion length is 1m, the torsion angle is + 180 degrees (not less than 30 times per minute), and the number of twisting times is 10 times. Qualification criteria: fiber is not broken, and the sheath does not see visible cracking。

4.2.1.6 Bend

Test method for IEC60794-1-2 E11A method; mandrel diameter is 20 times the cable diameter; dense number is 6 cycles per round; 10 cycles. Qualification criteria: the fiber is not broken, and the sheath does not see visible cracking.

4.2.1.7 Abrasion

The test method is the method of E2B "mark wear" in the IEC60794-1- 2 method 2; the load is 10N; the cycle number is not less than 5 times. Qualification criteria: visually still recognizable coat signs.

4.2.2 Environmental performance of optical cable

4.2.2.1 High and low temperature cycle test

Test method for IEC60794-1-2 F1 method; the specimen length is sufficient to obtain the attenuation measurement accuracy required (usually less than 2km); the temperature range of the test temperature range lower limit and upper limit of TA TB, and in accordance with the relevant standards and customer requirements, high temperature of 70 degrees, low temperature is -40 DEG C; the holding time is not less than 8h 2 cycles; attenuation; monitoring is second according to the monitoring method of IEC60793-1-4 "attenuation changes in optical fiber transmission part: backscatter monitoring law" provisions. During the test, the uncertainty of monitoring results caused by the repeatability of the monitoring instrument is better than that of 0.02dB/km. When the absolute value of the attenuation change of the fiber is not more than 0.02dB/km, there is no obvious change in attenuation. When the attenuation is allowed to change, it should be understood that the value is included in the uncertainty. The attenuation change monitoring of single mode fiber should be carried out at 1550nm wavelength, and the attenuation change monitoring of multimode fiber should be carried out at 850nm and / or 1300nm wavelengths. Qualification criteria: optical fiber cable temperature additional attenuation is the difference of fiber attenuation at suitable temperature relative to 20 degree temperature, for single mode is not greater than 0.40dB/km, and for multimode is not greater than 0.60dB/km.

4.2.2.2 Flame retardancy

4.2.2.2.1 Flame retardancy

Without.

4.2.2.2.2 Smoke density

The smog released by the optical fiber cable should make the transmittance less than 50%。

4.2.2.2.3 Corrosive

The pH value of the gas produced by the optical fiber cable is not less than 4.3, and the conductivity is not more than 10 mu S/mm。

4.2.2.2.4 Bending at low temperature

The fiber cable of class a temperature characteristic is capable of winding at -15 C at low temperature. The cable does not crack in the test.

4.2.2.3 Structural integrity and sheath integrity of optical fiber cable

Visual inspection of the integrity and sheath integrity of the cable structure at least 100mm from the cable end.

4.2.3 Physical properties of cable sheath

4.2.3.1 Basic characteristics

The mechanical and physical characteristics of the inner sheath shall be in accordance with the provisions of the table below.


Table 3 Mechanical And Physical Characteristics

No

Item

Unit

Index

FR LSZH
Polyolefin Jacket

1

Prior to thermal aging of tensile strength (minimum value)

MPa

10.0

The rate of change before and after thermal aging|TS| (max))

%

20

Temperature of thermal aging treatment

100±2

Heat aging treatment time

h

24×10

2

Fracture elongation before thermal aging treatment (minimum value)

%

125

After heat aging treatment (minimum)

%

100

The rate of change before and after thermal aging|EB| (max)

%

20

Temperature of thermal aging treatment

100±2

Time of thermal aging treatment

h

24×10


Heat shrinkage rate

%

5


Heat treatment temperature

85±3

Heat treatment time

h

4

4

Thermal shock resistance


Surface no crack

Heat treatment temperature

150±2

Heat treatment time

h

1

5

Compressive properties at high temperature (minimum median)

%

50

Heat treatment temperature

80±2

Heat treatment time

h

16

6

Environmental stress cracking (50 C, 96 h) (failure number/ number of samples)

PCS

0/10


The mechanical and physical characteristics of the outer sheath should be in accordance with the provisions of the table below。


Table 4 Mechanical And Physical Characteristics

No

Item

Unit

Index

MDPE

HDPE

1

Prior to thermal aging of tensile strength (minimum value)

MPa

12.0

16.0


The rate of change before and after thermal aging|TS| (max))

%

20


Temperature of thermal aging treatment

100±2


Heat aging treatment time

h

24×10

2

Fracture elongation before thermal aging treatment (minimum value)

%

350


After heat aging treatment (minimum)

%

300


The rate of change before and after thermal aging|EB| (max)

%

20


Temperature of thermal aging treatment

100±2


Time of thermal aging treatment

h

24×10

3

Heat shrinkage rate

%

5

Heat treatment temperature

115±3

Heat treatment time

h

4

4

Environmental stress cracking (50 C, 96 h) (failure number/ number of samples)

PCS

0/10


4.2.3.2 Other

The sheath material of hydrogen halide gas content is less than 5mg/g.

4.2.4 Other properties of optical fiber cable

4.2.4.1 Service life of optical fiber cable

Fiber-optic cable life is more than 15 years.

4.2.4.2 Optical cable outer diameter and sheath thickness

6 core Module and 12 core Module tube, two specifications Module optical cable size parameters see the next table.


Table 5 Module Optical Cable Size

Capacity-Fiber count

Modularity

Module Diameter

Module Count

Outer Diameter

FRP Diameter

12

2OF/Module

0.9

6

8

1.0mm*4

24

2OF/Module

0.9

12

9

1.0mm*4

36

2OF/Module

0.9

18

10

1.0mm*4

48

2OF/Module

0.9

24

11.5

1.0mm*4

72

2OF/Module

0.9

36

13

1.0mm*4

96

2OF/Module

0.9

48

14.5

1.0mm*4







12

4OF/Module

1.1

3

7.0

1.0mm*4

24

4OF/Module

1.1

6

8.0

1.0mm*4

36

4OF/Module

1.1

9

10.5

1.0mm*4

48

4OF/Module

1.1

12

11.5

1.0mm*4

72

4OF/Module

1.1

18

12.5

1.0mm*4

96

4OF/Module

1.1

24

13.0

1.0mm*4







12

6OF/Module

1.1

2

7

1.0mm*4

24

6OF/Module

1.1

4

7

1.0mm*4

36

6OF/Module

1.1

6

8

1.0mm*4

48

6OF/Module

1.1

8

8

1.0mm*4

72

6OF/Module

1.1

12

11.5

1.0mm*4

96

6OF/Module

1.1

16

11.5

1.0mm*4

144

6OF/Module

1.1

24

13

1.0mm*4







12

12OF/Module

1.3

1

7.0

1.0mm*4

24

12OF/Module

1.3

2

7

1.0mm*4

36

12OF/Module

1.3

3

7

1.0mm*4

48

12OF/Module

1.3

4

8

1.0mm*4

72

12OF/Module

1.3

6

10

1.0mm*4

96

12OF/Module

1.3

8

11.5

1.0mm*4

144

12OF/Module

1.3

12

11.5

1.0mm*4

192

12OF/Module

1.3

16

13

1.0mm*4

288

12OF/Module

1.3

24

16

1.0mm*4


4.2.4.3 Fiber & Tube Color

Color Identification of Fiber


Table 6 Color Identification Of Fiber

No

1

2

3

4

5

6

7

8

9

10

11

12

Color

Blue

Orange

Green

Brown

Grey

White

Red

Black

Yellow

Violet

Pink

Aqua


Table 7 Color Identification Of Tube

No

1

2

3

4

5

6

7

8

9

10

11

12

Color

Blue

Orange

Green

Brown

Grey

White

Red

Black

Yellow

Violet

Pink

Aqua


4.2.4.4 Fiber optic appearance and color

The smooth surface of the circular sheath, the section without visual cracks, bubbles and defects such as trachoma. Sheath color is black.

4.2.4.5 sheath logo and meter error

The optical cable is a permanent sign on the sheath surface along the length direction, which does not affect any performance of the optical cable. When the printing direction is left to the right, the print is in the following cable. The distance between the beginning points of the adjacent signs is not less than 1m. The contents of the logo include the type of fiber optic cable products, the length of meter meter, the name of the manufacturer (or the code name) or (and) trademark and manufacturing year or batch number, etc. The mark is clear and is firmly adhered to the sheath. It is still recognizable after the wear test. Sign by meters in length deviations from 0 to 1%, in order to ensure the real length of not less than the length of the meter.

4.2.4.6 packaging and transportation

Fiber optic cable products are installed on the optical cable delivery plate, and the diameter of the core is not less than 20 times the diameter of the cable and is not less than 90mm. The product is also attached with appropriate protection, such as packing. Each disk has only one manufacturing length, and it has been marked on the optical cable tray and the packaging box: the manufacturer's name and product label, cable mark, cable length, gross weight (kg), manufacturing date and / or production batch number, and other signs to ensure the safety of storage and transportation.

Cable transport and storage should pay attention: do not make the cable reel in flat position, no box cable tray shall be stacked; rolling rotating disc cable should be according to the direction of the arrow reel label, not long rolling; shall be subjected to collision, extrusion and any mechanical damage; to prevent damp and long time exposure; storage temperature should be controlled at -5 DEG +50 DEG C, if exceed the allowable temperature range should be inspected before delivery.


5 Other raw materials

Main raw material properties - aramid yarn


Table 8 The Performance Index Of Common Aramid Yarn

KEVLAR

Line density (g/10000m)

Modulus (gpd)

Fracture strength (lb.)

Tensile strength
(gpd)

Elongation (%)

Bearing section (10-2mm2)

Diameter
(mm)

KEVLAR49

1580

850

71

22.8

2.50

11.3

0.42

3160

880

138

22.1

2.38

22.6

0.60

KEVLAR29

440

725

21

24.3

3.20

3.0

0.22

1110

585

50

22.7

3.30

7.5

0.35

1 gpd = 12.96 kgf/mm2 = 12.96·106 kgf/m2 = 18.43·103 psi

1 g/tex = 1.44 kgf/mm2 = 1.44·106 kgf/m2
1 kgf/mm2 = 0.07716 gpd = 0.6944 g/tex
1 denier = 0.1111 tex = 1.111 dtex
1 tex = 9 denier
1 lb. = 0.4536 kg
1 pa = 1 N/m2 = 1.45·10-4 psi = 0.102 kgf/m2 = 1.02·10-7 kgf/mm2


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